Testing Times for my Linear Project!

Well,

You may recall the 50/70MHz linear that I last reported on back here:

http://g0mgx.blogspot.co.uk/2013/12/70mhz-linear-progress-is-steady.html

The first thing I need to do is to test the main amplifier block to confirm all working as planned. Now, to do this I need a fairly accurate 70MHz signal to amplify - the problem is that the signal generator I made back here:

http://g0mgx.blogspot.co.uk/2013/10/so-hows-sig-gen.html

doesn't go that high.

Some of you may recall when I first started meddling with 70MHz that I made an experimental 70MHz transmit converter to take a 10MHz signal and mix it up to 70MHz back here:

http://g0mgx.blogspot.co.uk/2012/07/mixing-better-than-before-70mhz.html

So I have dug that board out again, dusted it off and straightened a few bits that had got bent in the draw and stuck some power on it. I have the signal generator at 10MHz connected to the RF in port:

So in the picture above we have a 60MHz local oscillator and associated amp and filter along the top of the board, the connector on the RHS has the 10MHz signal from the signal generator then there is a diode doubly balanced mixer feeding another amp and output filter along the bottom. The output of this looks like this on the Spectrum Analyser:

And here on the 'scope:

It's important to understand that the Spectrum Analyser is a 50 ohm instrument - the 'scope isn't - hence the 'scope is terminated in a 50 ohm feed through you can see in the picture below:

So, using the data from the 'scope (which I suspect isn't too accurate at 70MHz) we can do some maths to calculate the power out of this concoction:

So, using the peak-to-peak voltage reading from the 'scope I get a power reading of about 1dBm. So, let's now connect the signal to the accurate power meter I built back here:

http://g0mgx.blogspot.co.uk/2012/11/the-art-of-calibration.html

And this is what I see (apart from a stupidly bright power light):

and if I set the reference level on the Spectrum Analyser to 10dBm this is what the signal looks like:

So it looks very much like a 0dBm signal at 70MHz to me.

All this test gear is really coming together- I trust the dBm meter I made very much - a great deal of effort went into calibrating it and there is no reason it should deviate from it's set up.

So now I need to hook up some power to the amplifier brick, terminate it through a power meter to a dummy load, throw the switch and see what happens.... watch this space.

Good, egh?

Low Pass - Looks More Wobbly to me!

Well,

You may recall the basic ideas for a 4 and 6M linear that I discussed back here:

http://g0mgx.blogspot.co.uk/2013/11/now-that-smoke-has-settled.html

I've started to fiddle with the software and have most of the basics working. The software will just about control everything in the amplifier including cooling and alarms. The most important alarm will be the over drive - I suspect even with input attenuation I am going to find it very easy to overdrive the amp.

I started a few days ago to make the low pass filter. My first attempt looked kind of OK and used air cored inductors, but when I hooked it up to the spectrum analyser and tracking generator I didn't like what I saw at all:

The overall response wasn't very flat and at the target frequency I had quite a bit of attenuation. As a consequence and thinking it was my inductors that were suspect I ordered some T50-10 torroids as these would be good at 70MHz and also would create the required inductances with a reasonable number of turns.

The Low Pass Filter design has evolved a little bit and now looks like this in theory:

So after the T50-10s duly arrived a re-wound all the inductors only to find exactly the same result. Hmmm.

So, then I tried:

• Winding Air Cores with a smaller inside diameter
• Reducing the capacitor values and adding trimmers so I could fiddle with the filter
• Going for a curry

None of the above helped much, the results were still rather rubbish at my target frequency i.e. I had buckets of attenuation where I didn't want any.

Then I tried using some different test leads:

Conclusion? The test leads I was using are spectacularly rubbish at 70MHz - Aaarrrghhhh!!!!

I do have a slight bit of attenuation at my target frequency - the slope is starting just a little too soon, and I need to decrease the capacitors either side of the center inductor a tad.

So here's the filter as built right now:

So I can only conclude that the first attempt at the filter was fine, I just didn't know! The moral of this story is to always connect the test leads from the Tracking Generator output to the Spectrum Analyser input without the circuit under test in the way to ensure you have a flat line - do this first!

Here's the ham cat:

Annoying, egh?

Now that the smoke has settled

Well,

You may remember the mishap I had with my FT-847 back here:

http://g0mgx.blogspot.co.uk/2013/11/my-ft847s-got-no-nose.html

It's been repaired, and as predicted I had melted some of the components in the 4/6M low pass filter. I had also burned some of the PCB tracks - I got lucky really as the PA itself survived.

To further my adventures on 4M Meteor Scatter I think I need to find a better way of generating some high power RF without running the 847 at maximum bananas. Hence a new linear project has been born.

I've scribbled down my thoughts over the design, I want to include some software based control and alarms so I can watch out for:

• To much drive
• High SWR
• PSU problems
• Over temperature

It would also be good to include a software based power measurement and SWR reading on the output.

Here's the rough starter design:

I've stuck the appropriate numbers into Elsie and have the Low Pass Filter design also:

I've ordered a 300W 50-75 MHz RF module (no PSU, heatsink or cooling) so I'll start to think about the software for the linear controller over the next week or so - it will be Arduino based for sure.

There was a lovely UK morning captured on Antenna Cam here today:

Good, egh?